High performance tungsten carbide anvils manufacturer YG8

Grades of tungsten carbide anvils:

Grade	Co%	Density(g/cm³)	Hardness (HRA)	TRS (N/mm²)
BTN8	8	14.7	91.5	3500
BTN10	10	14.5	92	3800

Sizes of tungsten carbide anvils (MM):

Type	D		E		H		a
	Metric size	Allowable deviation	Metric size	Allowable deviation	Metric size	Allowable deviation	46°
TCA636	105.5	+1.5 -0.5	35.6	±0.5	76	+2.0 -0.5	46°
TCA646	116	+1.7 -0.5	43	±0.6	82.5	+2.0 +0.5	46°
TCA645-2	129	2	44.5	±0.5	96	+2.5 +0.5	46°
TCA647-2	122	+2.0 +0.7	47	±0.5	90	+2.0 +0.7	46°
TCA648	129	+3.6 +1.6	48	±0.5	101	1	46°
TCA648-6	129	2	47.5	±0.5	96.4	1	46°
TCA652	129	+1.5 -0.5	52	±0.5	93	+2.0 +1.0	46°
TCA661	160	+2.5 +1.5	61	±0.5	115	+2.5 +1.5	46°
TCA665-6	175	+4.0 +2.0	65.5	±0.5	129	+3.0 +1.0	46°

Series	Type	Dimensions
		D	E	H	F	β
φ103	GDCΦ103/32.5×12.5×41×76	103	32.5	76	12.5	41°
	GDCφ103/32.5×11.5×41×75.5	103	32.5	75.5	11.5	41°
φ105	GDCφ105/32.5×12.5×41.5×75.5	105	32.5	75.5	12.5	41.5°
	GDCφ105/33×12.5×41×76	105	33	76	12.5	41°
φ110	GDCφ110.2/38×13×41.5×80	110.2	38	80	13	41.5°
	GDCφ110.3/39×13×41.5×80	110.3	39	80	13	41.5°
φ114	GDCφ114.6/39.5×13×41.5×82.5	114.6	39.5	82.5	13	41.5°
Φ115	GDCφ115/38×13×41×82.5	115	38	82.5	13	41°
	GDCφ115.1/38.5×14×41.5×82.5	115.1	38.5	82.5	14	41.5°
	GDCΦ115.6/39.5×13×41.5×82.5	115.6	39.5	82.5	13	41.5°
	GDCΦ115.3/39×13×41.5×82.5	115.3	39	82.5	13	41.5°
	GDCΦ115.9/40×13×42×82.5	115.9	40	82.5	13	42°
	GDCφ115.2/41×13×42×82.5	115.2	41	82.5	13	42°
	GDCΦ115/41×13×41.5×82.5	115	41	82.5	13	41.5°
φ122	GDCφ112/43×12×41×91	112	43	91	12	41°
	GDCφ112.3/43×13×41×91	112.3	43	91	13	41°
	GDCΦ112.4/43×13×41.5×91	112.4	43	91	13	41.5°
	GDCΦ112.8/43.5×13×41.5×90	112.8	43.5	90	13	41.5°
φ127	GDCΦ127/43.5×13×41.5×95	127	43.5	95	13	41.5°
	GDCΦ127.8/43.5×13×41×95	127.8	43.5	95	13	41°
	GDCΦ127.3/44×13×41.5×95	127.3	44	95	13	41.5°
	GDCΦ127.4/46×13.5×41.5×95	127.4	46	95	13.5	41.5°
	GDCΦ127.8/46×12×41.5×95	127.8	46	95	12	41.5°
φ128	GDCφ128/46×13×41.5×95	128	46	95	13	41.5°
φ142	GDCφ142/49×15×41.5×102	142	49	102	15	41.5°
Φ148	GDCφ148.5/54×15×41.5×100	148	54	100	15	41.5°
Φ160	GDCΦ160/55.5×15×41.5×115	160	55.5	115	15	41.5°
Φ175	GDCΦ175/63×15×41.5×128	175.32	63	128	15	41.5°
Φ160	GDCΦ160/57×15×41.5×115	160	57	115	15	41.5°
φ199	GDCφ199/76×22×41.5×142	199	76	142	22	41.5°

Custom sizing is also available. Please provide us with your specifications.

 

Tungsten carbide anvils pressing 1200T, which can make OD 240MM anvils:

 

Details of carbide anvils:

Three-coordinate dimensional inspection of precision-ground tungsten carbide anvil:

Precautions for using of carbide anvils:

1.Residual Stress Relief
Anvils retain residual stress after finish machining. Prior to use, aging treatments such as natural aging, oven aging, oil boiling, vacuum aging, or ultrasonic aging must be performed. Natural aging requires ≥1 month; oven aging must be conducted at ≤250°C for ≥72 hours.

2.Anvil Assembly Specifications
The tapers of the anvils and steel rings must match, with a contact area ≥90%. Press-fit height should be 8–10 mm for diameters <127 mm and 10–12 mm for diameters ≥127 mm. Avoid point contact between anvils and size spacers to prevent stress concentration.

3.Raw/Auxiliary Material Requirements

Steel rings and size spacers must meet machining accuracy standards. Inner wall surface finish of steel rings: Ra 1.6. Ovality and taper must match anvil geometric tolerances. Size spacer parallelism ≤0.02 mm; hardness must be appropriate.

Pyrophyllite roasting temperature and duration must be controlled to ensure proper pressure transmission and prevent moisture-related explosions.

Conductive steel rings must be rust-free, crack-free, stored dry, and show no blueing (oxidation) after baking.

4.Equipment Requirements
The press must have precise adjustment capability, no leaks, and synchronism/neutrality deviation ≤0.2 mm.

5.Operational Requirements
During assembly:

Inspect pyrophyllite for cracks/impurities and verify correct orientation of thin/thick steel discs.

Clean all six anvil surfaces before installation to avoid crushing or electrical discharge.

Ensure all four sides of each anvil are properly aligned to prevent failure/explosion.

Check cylinder movement: fixed cylinders must not misoperate; moving cylinders must pause at position.

Maintain pressure for ≥1 minute after heating stops to prevent rupture during pressure release.

 

 

Please send us inquiries for quotations and free samples for testing: