Tungsten carbide substrate sizes:

Carbide substrate details:

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Manufacturer of high quality tungsten carbide substrate for PDC cutters最先出现在Tungsten carbide, wolfram carbide, cemented carbide products, manufacturers。

Grade BU06: This grade is suitable for machining aluminum magnesium alloy, graphite, plastic, wood and composite material, etc.

Grade BU09: This grade is suitable for machining alloy steel, stainless steel, aluminum alloy, chilled hardened steel and titanium alloy, etc. It can process materials with hardness up to HRC 65.

Grade YG10X: This grade is suitable for machining materials such as common steel, non-ferrous metals, and cast iron, etc. It can process materials with hardness up to HRC 45. This grade is is popular in the Asian market, especially the Indian market.

Grade BT15: This grade is suitable for machining common steel, cast iron, stainless steel, heat-resistant steel, chilled hardened steel, nickel base alloy and titanium alloy, etc. It can process materials with hardness up to HRC 55.  This grade is popular in the European market, especially in German market. Other markets, such as the USA, Canada, Korea, etc.

Grade BT20: This grade is suitable for machining stainless steel, heat-resistant steel, chilled hardened steel, cast iron, nickel base alloy and titanium alloy, etc. It can process materials with hardness up to HRC 55.

Grade BT25: This grade is suitable for machining alloy steel, titanium alloy, chilled hardened steel cast iron, aluminum alloy, etc. It can process materials with hardness up to HRC 60.

Grade BT25UF: This grade is suitable for machining alloy steel, stainless steel, aluminum alloy, chilled hardened steel and titanium alloy, etc. It can process materials with hardness up to HRC 62.

Sizes of tungsten carbide rods with coolant holes:

New sizes of carbide rods with coolant holes for your reference:

Professional customized service available. We can strictly follow your drawings and technical requirements to tailor exclusive dimensions, meeting diverse application needs.

Details of tungsten carbide rods with coolant holes:

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Manufacturer of tungsten carbide rods with coolant holes K20最先出现在Tungsten carbide, wolfram carbide, cemented carbide products, manufacturers。

YG8 is the most widely used grade for tungsten carbide gripper pads.

Sizes of carbide gripers pads：

Details of carbide gripper pads:

Application of carbide gripper pads:

I. Oil & Gas (Core Applications)
Drilling Chucks: Welded to the inside of the drill pipe holder, wear-resistant and anti-slip, securely clamping drill pipe, casing, and tubing, meeting the requirements for tripping and string suspension operations.

Downhole Tool Chucks: Used for components such as bridge plugs and packers, anchoring and engaging the casing to ensure stable equipment setting.
Oil Workover: Various slips and chucks to achieve clamping and sealing, extending tool life.
II. Geological and Mining Drilling
Drill Rig Clamping Accessories: Clamp drill pipe and core tube, transmitting torque and preventing slippage, suitable for drilling in various rock formations.
Mining Wear-Resistant Parts: Bucket teeth, cutting plates, cutting blades, etc., high strength, wear-resistant, and impact-resistant.
Coalfield Drilling: Coal electric drill chucks, drill pipe joint alloy wear-resistant parts.
III. Engineering Machinery and Other Fields
Supporting heavy machinery wear-resistant teeth and claws, pipeline drilling tool wear-resistant inserts to reduce wear and corrosion; suitable for the metallurgical field, using high-temperature wear-resistant alloy pads and guide plates.

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Manufacturer of High quality tungsten carbide gripper pads YG8最先出现在Tungsten carbide, wolfram carbide, cemented carbide products, manufacturers。

Sizes of tungsten carbide buttons / inserts for roller cone bits：

Details of tungsten carbide buttons / inserts for roller cone bits:

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High Quality Tungsten Carbide Buttons / Inserts for Roller Cone Bits And Tricone Drill Bits最先出现在Tungsten carbide, wolfram carbide, cemented carbide products, manufacturers。

Sizes of C2 carbide blanks:

Custom sizing and shape are also available. Please provide us with your specifications.

Details of C2 carbide blanks:

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High quality C2 carbide blanks manufacturer最先出现在Tungsten carbide, wolfram carbide, cemented carbide products, manufacturers。

Tungsten carbide seal sizes:

We can also make the carbide seal rings as per your drawings.

Tungsten carbide seal uses:

Tungsten carbide seal rings are widely used in equipment such as pumps, valves and pipelines in the fields of petroleum, chemical industry, metallurgy, aviation, etc. Its specific applications include:

‌Petroleum and chemical industry‌: used for mechanical sealing to prevent medium leakage and external impurities from entering the equipment.

‌Metallurgy and aviation fields‌: used for sealing in high temperature and high pressure environments to ensure the stable operation of the equipment.

Tungsten carbide seal advantages:

‌High hardness‌ and rigidity: Tungsten carbide sealing rings have extremely high hardness, can resist mechanical wear and corrosion, and extend service life. ‌Good sealing performance‌: Its angular design provides a good sealing effect to prevent leakage and external impurities from entering the equipment.

‌High temperature resistance‌: It can operate for a long time in a high temperature environment without losing function, and is suitable for high temperature and high pressure environments.

‌Good corrosion resistance‌: It adopts corrosion-resistant carbide materials and can resist the erosion of chemical media.

‌Long service life‌: Due to high hardness and wear resistance, Tungsten carbide sealing rings have a long service life.

High precision‌ smooth surface: The product is finely ground, with small size and tolerance, and excellent and long-lasting sealing performance.

Good machinability: Cemented carbide materials have good machinability and are suitable for the manufacture of various complex shapes.

Excellent sealing performance & zero leakage: High precision sealing surface, strong sealing performance, no leakage.

Tungsten carbide seal details:

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High-quality Precision-machined Tungsten Carbide Seal manufacturer YG6最先出现在Tungsten carbide, wolfram carbide, cemented carbide products, manufacturers。

Other types of tungsten carbide rotors and stators:

I. Core Mainstream Application: Progressive Cavity Pumps (Single/Double Screw Pumps) & Oil and Gas Drilling:
This is the primary application scenario for hard alloy stators and rotors, which consist of the hard alloy rotor (the rotating drive component) and the hard alloy bushing-type stator (the fixed cavity component). They replace traditional rubber stators and metal rotors to meet the demands of conveying highly abrasive, high-temperature, high-pressure, and strongly corrosive media.
Specific Equipment: Downhole oilfield progressive cavity pumps, surface progressive cavity pumps, chemical industry abrasive-resistant progressive cavity pumps, sludge/mortar progressive cavity pumps, high-pressure water injection progressive cavity pumps, downhole oil and gas screw motors/motors, rotary steerable drilling tools, wellhead high-pressure choke valves, stator-rotor pairs for agitators in chemical reaction kettles.

II. Precision Hydraulic/Pneumatic Equipment: Stator-Rotor Friction Pairs for High-Pressure Pumps, Piston Pumps, and Hydraulic Motors:
In high-pressure hydraulic transmission systems, hard alloy stators/rotors serve as core components such as valve plates, cylinder blocks, and rotor cores, enabling precise hydraulic fluid distribution and torque transmission, suitable for high-pressure, high-speed hydraulic working environments.
Specific Equipment: High-pressure axial piston pumps, radial piston pumps, hydraulic motors, servo hydraulic pumps, high-pressure grouting pumps.

III. Mining/Metallurgy Equipment: Core Stator-Rotor Components in Grinding, Classification, and Conveying Equipment:
Addressing the highly abrasive and high-impact conditions in the mining and metallurgy industry, hard alloy stators and rotors are used in equipment for grinding, classification, and material conveying to solve the rapid wear problems of traditional metal components.
Specific Equipment: Vertical spiral classifiers, mining centrifugal classifiers, rotating stators within grinding mills, stator-rotor friction pairs for slurry pumps.

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High-quality tungsten carbide rotors and stators for oilfield drilling pumps and MWD applications YG6 YG8 K20 K30最先出现在Tungsten carbide, wolfram carbide, cemented carbide products, manufacturers。

Sizes of tungsten carbide rolls:

Details of tungsten carbide rolls:

Wear Solutions & Expertise & Customer-Tailored Service：

Bortome specializes in manufacturing cemented tungsten carbide mill rolls designed for the harsh operating conditions of hot rolling mills producing wire rod and rebar.

We offer two delivery options to match your production needs:
– Semi-finished rolls with precision-ground inner diameter and thickness
– Fully finished rolls manufactured directly to your drawings

Our carbide rolls are available up to Ø600 mm outer diameter with a maximum thickness of 300 mm.

Application in Wire Rod Rolling:

Wire rod is formed by hot rolling metal billets between two rolls to achieve the required shape and dimensional accuracy.
During operation, the rolls are exposed to extreme combined stresses:
– High thermo-mechanical fatigue
– Severe abrasive and adhesive wear
– Radial compression and impact during billet biting
– Thermal shock and thermal fatigue
– Hoop stresses from mounting and fitting

The wire rod rolling process includes four key stages:
Roughing Stand → Intermediate Stand → Block Mill → Finishing Stand

Material Properties & Advantages:

The performance of tungsten carbide is determined by critical structural factors:
– Binder type and content
– WC grain size
– Grain morphology and uniform distribution

Bortome tungsten carbide rolls are the premium recommended material for Intermediate Stands, Block Mills, and Finishing Stands, providing exceptional wear resistance, thermal stability, and service life under demanding hot rolling conditions.

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Manufacturer of High quality tungsten carbide rolls for rolling mills YG15最先出现在Tungsten carbide, wolfram carbide, cemented carbide products, manufacturers。

Tungsten carbide peg sizes：

Tungsten carbide peg details:

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Manufacturer of High Quality Tungsten Carbide Pegs for Horizontal Bead Mills and Sand Mills最先出现在Tungsten carbide, wolfram carbide, cemented carbide products, manufacturers。

Tungsten Carbide Composite Brazing/Welding Rods are high-performance wear-resistant cutting consumables specifically designed for high-wear and high-load industrial working conditions. Manufactured via powder metallurgy sintering process, they composite high-hardness tungsten carbide particles with high-strength metal matrices (nickel-based, copper-based, nickel-chromium-boron, nickel-bronze and other multi-alloy systems). Their core function is to extend the service life of key equipment components and reduce operation and maintenance costs.

Sizes of tungsten carbide composite welding rods:

Custom sizing is also available. Please provide us with your specifications.

Details of tungsten carbide composite brazing rods:

Core performance advantages of tungsten carbide composite rods:

Material Guarantee: Composed of high-purity tungsten carbide particles (WC content ≥ 85wt%) and high-quality metal matrices, with uniform particle distribution, featuring both high hardness (HRA ≥ 90) and strong toughness (flexural strength ≥ 3000MPa), capable of withstanding extreme wear and impact loads;
Graded Adaptation: Adopting “precise particle size grading” design, cutting grade (coarse/large particles) is equipped with sharp polygonal tungsten carbide structure, suitable for cutting working conditions such as steel and rock; wear-resistant grade (fine/small particles) optimizes particle density, effectively resisting abrasion from media like soil and gravel;
Process Compatibility: Mainly compatible with oxyacetylene brazing process, some models support TIG welding, enabling convenient and efficient construction. Can be directly applied to clean steel surfaces with high welding bonding strength and no easy detachment.

Applicable industries and components of tungsten carbide composite rods:

Core Service Industries: Oil and gas drilling, geothermal development, mining, geological exploration, earthwork engineering, agricultural machinery, etc.;
Typical Adaptable Components: Stabilizers, DTH hammers, reamers, drill pipes and joints, washover shoes/rotary shoes, fishing tools, wear-resistant liners, auger drills, grooving machines and other key high-wear components.

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High quality brazing tungsten carbide composite rods supplier最先出现在Tungsten carbide, wolfram carbide, cemented carbide products, manufacturers。