{"id":2877,"date":"2025-02-08T14:08:28","date_gmt":"2025-02-08T06:08:28","guid":{"rendered":"https:\/\/www.wolframcarbide.com\/?p=2877"},"modified":"2025-02-08T14:08:50","modified_gmt":"2025-02-08T06:08:50","slug":"tungsten-karbur-celige-nasil-kaynak-yapilir","status":"publish","type":"post","link":"https:\/\/www.wolframcarbide.com\/tr\/how-to-weld-tungsten-carbide-to-steel\/","title":{"rendered":"Tungsten karb\u00fcr \u00e7eli\u011fe nas\u0131l kaynaklan\u0131r"},"content":{"rendered":"

Tungsten karb\u00fcr \u00e7eli\u011fe nas\u0131l kaynaklan\u0131r<\/h2>\n\n\n\n

1. Lehimleme kaynak \u00f6zelli\u011fi: <\/p>\n\n\n\n

Tak\u0131m \u00e7eli\u011fi genellikle karbon tak\u0131m \u00e7eli\u011fi, ala\u015f\u0131ml\u0131 tak\u0131m \u00e7eli\u011fi ve y\u00fcksek h\u0131z \u00e7eli\u011fini i\u00e7erirken, semente karb\u00fcr karb\u00fcrlerin sinterlenmesi ile yap\u0131l\u0131r (\u00f6rne\u011fin wolfram karb\u00fcr<\/a>TiC, vb.) ve metallerin (Co, vb.) toz yoluyla birle\u015ftirilmesi. Tak\u0131m \u00e7eli\u011fi ve semente karb\u00fcr\u00fcn sert lehim kaynak teknolojisi veya tungsten karb\u00fcr<\/a>\u00a0esas olarak a\u015fa\u011f\u0131dakilerin \u00fcretiminde kullan\u0131l\u0131r kesici aletler<\/a>, KALIPLAR<\/a>, \u00f6l\u00e7\u00fcm aletleri ve madenci\u0307li\u0307k ara\u00e7lari<\/a>. Bu makale tungsten karb\u00fcr veya semente karb\u00fcr kayna\u011f\u0131n\u0131 ayr\u0131nt\u0131l\u0131 olarak tan\u0131tacakt\u0131r.<\/p>\n\n\n\n

\"Tungsten<\/a><\/figure>\n\n\n\n

Tak\u0131m \u00e7eli\u011fi sert lehimleme kayna\u011f\u0131ndaki temel sorun, yap\u0131s\u0131n\u0131n ve performans\u0131n\u0131n sert lehimleme i\u015fleminden kolayca etkilenmesidir. Sert lehim kaynak i\u015flemi uygun de\u011filse, y\u00fcksek s\u0131cakl\u0131kta tavlama, oksidasyon ve dekarb\u00fcrizasyon gibi sorunlara neden olmak \u00e7ok kolayd\u0131r. \u00d6rne\u011fin, y\u00fcksek h\u0131z \u00e7eli\u011fi W18Cr4V'nin su verme s\u0131cakl\u0131\u011f\u0131 1260-1280 \u2103'dir. Yukar\u0131daki sorunlardan ka\u00e7\u0131nmak ve kesme s\u0131ras\u0131nda maksimum sertlik ve a\u015f\u0131nma direncini sa\u011flamak i\u00e7in, sert lehimleme s\u0131cakl\u0131\u011f\u0131 su verme s\u0131cakl\u0131\u011f\u0131na uyarlanmal\u0131d\u0131r.<\/p>\n\n\n\n

Semente karb\u00fcr\u00fcn sert lehimleme \u00f6zelli\u011fi zay\u0131ft\u0131r. Bunun nedeni semente karb\u00fcr\u00fcn karbon i\u00e7eri\u011finin y\u00fcksek olmas\u0131 ve temizlenmemi\u015f y\u00fczeyin genellikle daha fazla serbest karbon i\u00e7ermesidir, bu da sert lehim malzemesinin \u0131slanmas\u0131n\u0131 engeller. Buna ek olarak, semente karb\u00fcr sert lehimleme s\u0131cakl\u0131\u011f\u0131nda bir oksit filmi olu\u015fturmak \u00fczere kolayca oksitlenir ve bu da sert lehim dolgu metalinin \u0131slanmas\u0131n\u0131 etkiler. Bu nedenle, sert lehimlemeden \u00f6nce y\u00fczey temizli\u011fi, sert lehim dolgu metalinin semente karb\u00fcr \u00fczerindeki \u0131slanabilirli\u011fini iyile\u015ftirmek i\u00e7in \u00e7ok \u00f6nemlidir. Gerekirse, y\u00fczey bak\u0131r kaplama veya nikel kaplama gibi \u00f6nlemler de al\u0131nabilir.<\/p>\n\n\n\n

Semente karb\u00fcr lehimleme veya tungsten karb\u00fcr kayna\u011f\u0131ndaki bir di\u011fer sorun da ba\u011flant\u0131n\u0131n \u00e7atlamaya e\u011filimli olmas\u0131d\u0131r. Bunun nedeni, do\u011frusal genle\u015fme katsay\u0131s\u0131n\u0131n d\u00fc\u015f\u00fck karbonlu \u00e7eli\u011fin sadece yar\u0131s\u0131 kadar olmas\u0131d\u0131r. Semente karb\u00fcr bu t\u00fcr bir \u00e7eli\u011fin alt tabakas\u0131 ile lehimlendi\u011finde, ba\u011flant\u0131da b\u00fcy\u00fck bir termal gerilim olu\u015facak ve bu da ba\u011flant\u0131n\u0131n \u00e7atlamas\u0131na neden olacakt\u0131r. Bu nedenle, semente karb\u00fcr farkl\u0131 malzemelerle lehimlenirken \u00e7atlamay\u0131 \u00f6nleyici tedbirler al\u0131nmal\u0131d\u0131r.<\/p>\n\n\n\n

\"lehimli<\/figure>\n\n\n\n

2. Lehimleme kaynak malzemeleri:<\/p>\n\n\n\n

(1) Sert lehim dolgu metali Saf bak\u0131r, bak\u0131r-\u00e7inko ve g\u00fcm\u00fc\u015f-bak\u0131r sert lehim dolgu maddeleri genellikle tak\u0131m \u00e7eli\u011fi ve semente karb\u00fcr\u00fcn sert lehimlenmesi i\u00e7in kullan\u0131l\u0131r. Saf bak\u0131r, \u00e7e\u015fitli semente karb\u00fcrler i\u00e7in iyi \u0131slanabilirli\u011fe sahiptir, ancak en iyi etkiyi elde etmek i\u00e7in hidrojen azalt\u0131c\u0131 bir atmosferde lehimlenmesi gerekir. Ayn\u0131 zamanda, y\u00fcksek sert lehimleme s\u0131cakl\u0131\u011f\u0131 nedeniyle, ba\u011flant\u0131daki gerilim b\u00fcy\u00fckt\u00fcr ve bu da \u00e7atlama e\u011filiminin artmas\u0131na neden olur. Saf bak\u0131r ile lehimlenen eklemin kesme mukavemeti yakla\u015f\u0131k 150MPa'd\u0131r ve eklem plastisitesi de y\u00fcksektir, ancak y\u00fcksek s\u0131cakl\u0131kta \u00e7al\u0131\u015fma i\u00e7in uygun de\u011fildir.<\/p>\n\n\n\n

Bak\u0131r-\u00e7inko sert lehim dolgu metali, tak\u0131m \u00e7eli\u011fi ve semente karb\u00fcr\u00fcn sert lehimlenmesinde en yayg\u0131n kullan\u0131lan sert lehim dolgu metalidir. Sert lehim dolgu metalinin \u0131slanabilirli\u011fini ve ba\u011flant\u0131n\u0131n mukavemetini art\u0131rmak i\u00e7in sert lehim dolgu metaline genellikle Mn, Ni ve Fe gibi ala\u015f\u0131m elementleri eklenir. \u00d6rne\u011fin, B-Cu58ZnMn 4% w(Mn) i\u00e7erir, bu da semente karb\u00fcr lehimli ba\u011flant\u0131n\u0131n kesme mukavemetinin oda s\u0131cakl\u0131\u011f\u0131nda 300-320MPa'ya ula\u015fmas\u0131n\u0131 sa\u011flar: 320\u00b0C'de hala 220-240MPa'y\u0131 koruyabilir. B-Cu58ZnMn'ye az miktarda Co eklenmesi, lehimli ba\u011flant\u0131n\u0131n kesme mukavemetinin 350MPa'ya ula\u015fmas\u0131n\u0131 sa\u011flayabilir ve y\u00fcksek darbe toklu\u011funa ve yorulma mukavemetine sahiptir, bu da kesici tak\u0131mlar\u0131n ve kaya delme aletlerinin hizmet \u00f6mr\u00fcn\u00fc \u00f6nemli \u00f6l\u00e7\u00fcde art\u0131r\u0131r.<\/p>\n\n\n\n

 G\u00fcm\u00fc\u015f-bak\u0131r sert lehim dolgu metali d\u00fc\u015f\u00fck bir erime noktas\u0131na sahiptir ve sert lehimli ba\u011flant\u0131 taraf\u0131ndan \u00fcretilen termal stres k\u00fc\u00e7\u00fckt\u00fcr, bu da sert lehimleme s\u0131ras\u0131nda sinterlenmi\u015f karb\u00fcr\u00fcn \u00e7atlama e\u011filimini azaltmaya yard\u0131mc\u0131 olur. Sert lehim dolgu metalinin \u0131slanabilirli\u011fini iyile\u015ftirmek ve ba\u011flant\u0131n\u0131n mukavemetini ve \u00e7al\u0131\u015fma s\u0131cakl\u0131\u011f\u0131n\u0131 art\u0131rmak i\u00e7in, sert lehim dolgu metaline genellikle Mn ve Ni gibi ala\u015f\u0131m elementleri eklenir. \u00d6rne\u011fin, B-Ag50CuZnCdNi sert lehim dolgu metali semente karb\u00fcr \u00fczerinde m\u00fckemmel \u0131slanabilirli\u011fe sahiptir ve sert lehimli ba\u011flant\u0131 iyi bir kapsaml\u0131 performansa sahiptir.<\/p>\n\n\n\n

\"Tungsten<\/figure>\n\n\n\n

Yukar\u0131daki \u00fc\u00e7 tip sert lehim dolgu metaline ek olarak, B-Mn50NiCuCrCo ve B-Ni75CrSiB gibi Mn bazl\u0131 ve Ni bazl\u0131 sert lehim dolgu metalleri, 500\u00b0C'nin \u00fczerinde \u00e7al\u0131\u015fan ve y\u00fcksek ba\u011flant\u0131 mukavemeti gereksinimleri olan semente karb\u00fcr i\u00e7in kullan\u0131labilir. Y\u00fcksek h\u0131z \u00e7eli\u011finin sert lehimlenmesi i\u00e7in, Tablo 3'te g\u00f6sterildi\u011fi gibi su verme s\u0131cakl\u0131\u011f\u0131na uygun sert lehimleme s\u0131cakl\u0131\u011f\u0131na sahip \u00f6zel bir sert lehim dolgu metali se\u00e7ilmelidir, bu tip sert lehim dolgu metali iki kategoriye ayr\u0131l\u0131r. Birincisi, esas olarak ferromanganez ve borakstan olu\u015fan ferromanganez sert lehim dolgu metalidir. Lehimli ba\u011flant\u0131n\u0131n kesme mukavemeti genellikle yakla\u015f\u0131k 100MPa'd\u0131r, ancak ba\u011flant\u0131 \u00e7atlamaya e\u011filimlidir: di\u011feri Ni, Fe, Mn ve Si i\u00e7eren \u00f6zel bir bak\u0131r ala\u015f\u0131m\u0131d\u0131r. Bununla lehimlenen eklemin \u00e7atlamas\u0131 kolay de\u011fildir ve kesme mukavemeti 300MPa'ya y\u00fckseltilebilir.<\/p>\n\n\n\n

(2) Sert lehim flaks\u0131 ve koruyucu gaz Sert lehim flaks\u0131 se\u00e7imi, kaynak yap\u0131lacak ana malzeme ve se\u00e7ilen sert lehim dolgu metali ile e\u015fle\u015ftirilmelidir. Tak\u0131m \u00e7eli\u011fi ve semente karb\u00fcr lehimlenirken, kullan\u0131lan lehimleme flaks\u0131 esas olarak boraks ve borik asittir ve baz\u0131 flor\u00fcrler<\/a> (KF, NaF, CaF2, vb.) ilave edilir. Bak\u0131r-\u00e7inko sert lehim dolgu metalleri FB301, FB302 ve FBl05 sert lehim flakslar\u0131 ile ve g\u00fcm\u00fc\u015f-bak\u0131r sert lehim dolgu metalleri FBl01~FBl04 sert lehim flakslar\u0131 ile donat\u0131lm\u0131\u015ft\u0131r. \u00d6zel sert lehim dolgu metalleri ile y\u00fcksek h\u0131z \u00e7eli\u011fi sert lehimlenirken, esas olarak boraks sert lehim flaks\u0131 kullan\u0131l\u0131r.<\/p>\n\n\n\n

Sert lehimleme \u0131s\u0131tmas\u0131 s\u0131ras\u0131nda tak\u0131m \u00e7eli\u011finin oksitlenmesini \u00f6nlemek ve sert lehimlemeden sonra temizlikten ka\u00e7\u0131nmak i\u00e7in gaz korumal\u0131 sert lehimleme kullan\u0131labilir. Koruyucu gaz bir inert gaz veya bir indirgeyici gaz olabilir ve gaz\u0131n \u00e7i\u011flenme noktas\u0131n\u0131n -40\u00b0C'den d\u00fc\u015f\u00fck olmas\u0131 gerekir. Semente karb\u00fcr hidrojen korumas\u0131 alt\u0131nda sert lehimlenebilir ve gerekli hidrojenin \u00e7i\u011flenme noktas\u0131 -59\u00b0C'den d\u00fc\u015f\u00fck olmal\u0131d\u0131r.<\/p>\n\n\n\n

3. Lehimleme teknolojisi:<\/p>\n\n\n\n

Tak\u0131m \u00e7eli\u011fi sert lehimlemeden \u00f6nce temizlenmelidir ve sert lehim dolgu metalinin ve sert lehim maddesinin \u0131slanmas\u0131n\u0131 ve yay\u0131lmas\u0131n\u0131 kolayla\u015ft\u0131rmak i\u00e7in i\u015flenmi\u015f y\u00fczeyin \u00e7ok p\u00fcr\u00fczs\u00fcz olmas\u0131 gerekmez. Semente karb\u00fcr\u00fcn y\u00fczeyi, sert lehimleme s\u0131ras\u0131nda sert lehim dolgu metali taraf\u0131ndan \u0131slat\u0131labilmesi i\u00e7in y\u00fczeydeki fazla karbonu gidermek amac\u0131yla sert lehimlemeden \u00f6nce silikon karb\u00fcr veya elmas ta\u015flama diski ile kumlanmal\u0131 veya parlat\u0131lmal\u0131d\u0131r. Titanyum karb\u00fcr i\u00e7eren semente karb\u00fcr\u00fcn \u0131slat\u0131lmas\u0131 daha zordur. Y\u00fczeyine bak\u0131r oksit veya nikel oksit pasta kaplanarak ve bak\u0131r veya nikelin y\u00fczeye ge\u00e7i\u015fini sa\u011flamak i\u00e7in indirgeyici bir atmosferde pi\u015firilerek sert lehim dolgu metalinin \u0131slanabilirli\u011fi art\u0131r\u0131l\u0131r.<\/p>\n\n\n\n

\"sert<\/figure>\n\n\n\n

Karbon tak\u0131m \u00e7eli\u011fi sert lehimleme en iyi \u015fekilde su verme i\u015fleminden \u00f6nce veya su verme i\u015flemiyle ayn\u0131 zamanda ger\u00e7ekle\u015ftirilir. Sert lehimleme su verme i\u015fleminden \u00f6nce yap\u0131l\u0131rsa, kullan\u0131lan sert lehim dolgu metalinin solidus s\u0131cakl\u0131\u011f\u0131 su verme s\u0131cakl\u0131k aral\u0131\u011f\u0131ndan daha y\u00fcksek olmal\u0131d\u0131r, b\u00f6ylece kaynak, su verme s\u0131cakl\u0131\u011f\u0131na yeniden \u0131s\u0131t\u0131ld\u0131\u011f\u0131nda hala yeterince y\u00fcksek bir mukavemete sahip olur ve ba\u015far\u0131s\u0131z olmaz. Sert lehimleme ve su verme birlikte yap\u0131ld\u0131\u011f\u0131nda, kat\u0131la\u015fma s\u0131cakl\u0131\u011f\u0131 su verme s\u0131cakl\u0131\u011f\u0131na yak\u0131n olan bir sert lehim dolgu metali se\u00e7ilmelidir. Ala\u015f\u0131ml\u0131 tak\u0131m \u00e7eli\u011fi geni\u015f bir bile\u015fim aral\u0131\u011f\u0131na sahiptir. \u0130yi bir ba\u011flant\u0131 performans\u0131 elde etmek i\u00e7in uygun sert lehim dolgu metali, \u0131s\u0131l i\u015flem prosesi ve sert lehimleme ile \u0131s\u0131l i\u015flem prosesini birle\u015ftiren teknoloji belirli \u00e7elik tipine g\u00f6re belirlenmelidir.<\/p>\n\n\n\n

Y\u00fcksek h\u0131z \u00e7eli\u011finin su verme s\u0131cakl\u0131\u011f\u0131 genellikle g\u00fcm\u00fc\u015f-bak\u0131r ve bak\u0131r-\u00e7inko sert lehim dolgu metallerinin erime s\u0131cakl\u0131\u011f\u0131ndan daha y\u00fcksektir. Bu nedenle, sert lehimlemeden \u00f6nce su vermek ve ikincil temperleme s\u0131ras\u0131nda veya sonras\u0131nda sert lehim yapmak gerekir. Sert lehimlemeden sonra su verme i\u015flemi yap\u0131lmas\u0131 gerekiyorsa, sert lehimleme i\u00e7in sadece yukar\u0131da belirtilen \u00f6zel sert lehim dolgu metali kullan\u0131labilir. Y\u00fcksek h\u0131zl\u0131 \u00e7elik aletleri sert lehimlerken kok f\u0131r\u0131n\u0131 kullanmak daha uygundur. Sert lehim dolgu metali eridi\u011finde, aleti \u00e7\u0131kar\u0131n ve fazla sert lehim dolgu metalini s\u0131kmak i\u00e7in hemen bas\u0131n\u00e7 uygulay\u0131n, ard\u0131ndan ya\u011fla su verin ve ard\u0131ndan 550-570\u00b0C'de temperleyin.<\/p>\n\n\n\n

Karb\u00fcr b\u0131\u00e7aklar\u0131 ve \u00e7elik tak\u0131m tutucular\u0131 sert lehimlerken, sert lehimleme gerilimini azaltmak, \u00e7atlaklar\u0131 \u00f6nlemek ve karb\u00fcr tak\u0131m bile\u015fenlerinin hizmet \u00f6mr\u00fcn\u00fc uzatmak i\u00e7in sert lehimleme bo\u015flu\u011funun art\u0131r\u0131lmas\u0131 ve sert lehimleme bo\u015flu\u011funa plastik dengeleme contalar\u0131 uygulanmas\u0131 ve kaynak sonras\u0131 so\u011futman\u0131n yava\u015flat\u0131lmas\u0131 tavsiye edilir. Sert lehimlemeden sonra, kaynak par\u00e7as\u0131ndaki flaks kal\u0131nt\u0131s\u0131 s\u0131cak su veya genel bir c\u00fcruf giderme kar\u0131\u015f\u0131m\u0131 ile y\u0131kanmal\u0131 ve ard\u0131ndan temel tak\u0131m \u00e7ubu\u011fundaki oksit filmini \u00e7\u0131karmak i\u00e7in uygun bir asitleme \u00e7\u00f6zeltisi ile asitlenmelidir. Ancak, sert lehim metalinin korozyona u\u011framas\u0131n\u0131 \u00f6nlemek i\u00e7in nitrik asit \u00e7\u00f6zeltisi kullanmamaya dikkat edin. <\/p>","protected":false},"excerpt":{"rendered":"

How to weld tungsten carbide to steel 1.Brazing welding property:  Tool steel usually includes carbon tool steel, alloy tool steel and high-speed steel, while cemented carbide is made by sintering carbides (such as wolfram carbide, TiC, etc.) and bonding metals (such as Co, etc.) through powder.\u00a0The brazing welding technology of tool steel and cemented carbide\u00a0or 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alloy tool steel and high-speed steel, while cemented carbide is made by sintering carbides (such as wolfram carbide, TiC, etc.) and bonding metals (such as Co, etc.) through powder.\u00a0The brazing welding technology of tool steel and cemented 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